Optimized Carbon Fiber Composites in Wind Turbine Blade Design

WETO-funded study that demonstrates the commercial viability of cost-competitive carbon fiber composites for use in wind turbine blades.

Wind Energy Technologies Office

December 2, 2019
minute read time

DOE’s Sandia National Laboratories, Oak Ridge National Laboratory, and Montana State University completed a two-year WETO-funded study that demonstrates the commercial viability of cost-competitive carbon fiber composites selected for use in wind turbine blades.

The analysis found commercial viability and system-level benefits for using carbon fiber composites to reduce the overall cost of wind energy and manufacture long, slender wind turbine blades. The project revealed a 25% blade mass reduction when using carbon fiber spar caps compared to fiberglass. While wind manufacturers have historically avoided using carbon fiber due to its higher cost, the new textile-based carbon fiber material used for spar caps in this study cost 40% less than commercial carbon fiber—potentially enabling the broader adoption of carbon fiber materials in wind turbine blade design with the potential to reduce system costs.

Download the full report: